Machine for biscuits cookies and bars MBS 80DV

The machine for single-color, two-color and tricolor biscuits (cookies, in USA) and bars MBS 80DV is a screw extruder for filled and non-filled sweet and savory products, ideal both for the production of bars and biscuits and also for any other type of gastronomic product with a round shape spherical, cylindrical, with granular structure up to 1 cm in diameter. It is a double vat machine with a capacity of 80 kg/h per vat, ideal for laboratories, gastronomies and catering companies who wish to have a machine with high potential in reduced dimensions, and who wish to continuously produce different types of products ranging from sweet to salty using only one machine saving money and space. With the addition of the "third vat" accessory it is possible to produce three-color or two-color formats with filling. The "third vat" accessory by means of a lobe system allows an accurate calibration of the quantity of creamy filling such as nutella, cream, jam and melted cheeses. In both vats the extrusion is fed by two mixing shafts that press the mixture against the extrusion screws to make the extrusion speed as homogeneous as possible. This double shaft system allows continuous production without having to stop the machine to fill the vats. The MBS 80DV is ideal for continuously producing bars, filled round biscuits such as Grisbi, cookies, Maamoul, Kibbeh, as well as savory products such as rice arancini, gnocchi, stuffed gnocchi, meatballs, canederli, etc. With this machine it is possible to produce bars of different shapes such as energy bars and crackers that with the MBS 80DV can be cut automatically by means of an automatic guillotine cutting system. Furthermore, it is possible to produce rolled biscuits, biscuits printed with a personalized mold and fillings at sight in a customizable shape. Thanks to the rollers to be positioned on the conveyor belt, it is possible to further customize the product with surface decorations. You can optionally decorate the biscuits with streaks of jam or other coverings. Finally, with accessories on request, it will be possible to obtain a perfect spherical shape with an automatic rounder, and decorate the surface of the product with sugar or pralines using a duster accessory. The production can also be further automated thanks to conveyor belts with retractable automatic deposit that will fill the trays in an automatic and orderly manner so as to be ready to be inserted into the oven. The wide versatility of this machine allows it to adapt perfectly to production needs by creating one or more products tailored to the customer who determines the dimensions and characteristics of the product. The MBS 80DV biscuit machine is equipped with variable value extrusion device, variable speed filling injection device to set the desired amount of filling, timed diaphragm cutting device and guillotine cutting device. It is built entirely in certified AISI 304 stainless steel and all parts in contact with the product are easily removable for effective washing even in the dishwasher. Finally, the machine complies with the directives of the European CE standard.


TECHNICAL FEATURES:

Available settings:
- Amount of pasta
- Amount of filling or second color
- Quantity according to filling
- Cutting length
- Cutting speed
- Speed ​​of the unloading belt
- Recipe setting
- Saving recipes (on the touch version)
- Automatic unloading of the product on the plate (with the combination of the automatic deposit unit)

OPTIONAL ACCESSORIES:

- Touch version
- Mechanical diaphragm cutting knife
- Pneumatic diaphragm cutting knife
- Guillotine cutting unit with cutting of the ends of the product open/closed/knurled/thread cutting
- Product surface decoration unit with smooth, straight, inclined or rhomboidal roller
- Hot product surface molding unit
- Second filling injection unit for two-color product with filling
- Rotary extrusion head for "roller and twist" product
- Wire cutting unit
- Automatic deposit unit on plate (plate size 600x400-800-1000 mm)

PRODUCTS THAT CAN BE REALIZED:

Some examples:

By means of a guillotine cutting device:
- Rectangular biscuits (rectangular cookies, in USA)
- Bars
- Crackers
- Breadsticks

By means of a diaphragm cutting device:
- Single color biscuits (single color cookies, in USA)
- Bi-color biscuits (Bi-color cookies, in USA)
- Rolled cookies

By means of a guillotine cutting device and "third vat" accessory:
- Stuffed crackers
- Stuffed breadsticks

By means of a diaphragm cutting device and "third vat" accessory:
- Two-colored biscuits with filling (two-colored cookies with filling, in USA)
- Stuffed canederli
- Rice arancini
- Stuffed gnocchi

TECHNICAL DATA:

- Dough extrusion group: double screw
- Filled extrusion group: double screw
- Filling injection: by lobe pump
- Forming head: TS2 with 1 output
- Mechanical cutting unit: prod. 90 pieces/minute
- Pneumatic cutting unit: prod. 120 pieces/minute
- Product output conveyor belt: 150 mm adjustable
- Maximum size of product outlet: 60 mm
- Kneading/filling vat capacity: 8 kg
- Maximum production: 5400 pieces/hour (120 kg/hour)
- Electro-pneumatic drive: 380V/50Hz 3Ph - 220V/60Hz 3Ph
- Electric absorption: 3 kW